MCCB Metal Stamping Molds Coupling Plate in-Mould Tapping Metal Stamping Moulds

• Customization: Available
• Warranty: 8 Months
• Type: Hot Stamping
• Model NO.: ARM3-125
• Processing Type: Deep Drawing
• Material: Copper
• Mould: Multistep Progressive Dies
• Surface Processing: Polishing
• Fine Blanking: Multi-Position
• Process: Forming Process
• Industry: Metal Stamping Parts
• Tolerances: 0.02mm
• Customized: Customized
• Transport Package: Carton
• Trademark: AceRreare/OEM/ODM
• Origin: China
• HS Code: 7326901900
• Production Capacity: 2500000/Year

Product Description

Overview of metal stamping parts mold

High-precision medium-speed mold/progressive mold has longer service life, lower labor production cost, more stable quality and higher precision than engineering mold and simple mold. It can integrate trimming, punching, forming, flanging, tapping, riveting and blanking. We use imported low-speed and high-speed WEDM, EDM, CNC machining center, high-precision grinding machine and other processing equipment to meet the processing requirements of precision molds.

 

Processing efficiency of low-speed WEDM:

(1) High processing efficiency

Due to the development of NS class high peak current pulse power supply technology and detection, control and anti-interference technology, the processing efficiency of low-speed WEDM is also improving.

(2) Processing efficiency of workpieces with large thickness

When cutting 300 mm thick workpiece, the processing efficiency can reach 170 mm2/min, which is a very significant technical improvement.

(3) Processing efficiency of workpiece with thickness change

It can automatically detect the thickness of the workpiece and automatically adjust the processing parameters to prevent wire breakage, and achieve high processing efficiency in this state.
 

How to judge the quality of the mold?

AceReare Electric has been specialized in manufacturing molded case circuit breakers for more than ten years. Our company can engage in injection mold, pressing mold, metal stamping mold and other businesses. We are a modernized factory integrating design, development and intelligent manufacturing.

With the high standard, high quality and high demand of professional customers for product technology, we continue to invest in self-made high-precision medium-speed molds, with a total investment of up to 10 million yuan.

1. Materials: CR12MOV manganese-vanadium steel for template material, #45 medium carbon material for mold base material, DC53 and SKD-11 for punch blade and other materials

2. Improvement of the one-time pass rate of the mold

The accuracy of the mold should be high, mainly reflected in the improvement of the mold precision by the mold processing technology, and secondly, the accuracy of the punch also affects the accuracy of the product;

The mold worker should be professional, the mold worker's control of the mold accuracy and algorithm will also affect the one-time pass rate of the mold. The key dimensions of many precision molds are not allowed to have a slope, but the tolerance zone and a small slope will be fully used in mold manufacturing, such as gear installation column. When building a digital model, we must pay attention to the adjustment of tolerance. Generally, the 3D model provided by customers is useless, because many of its dimensions are the limit dimensions. If we design the mold according to this, the produced mold will basically be scrapped.

 

 

Mold classification

1. Multi-station mold: in a stamping production chain, use different stamping molds with different processes, use a manipulator or other automatic facilities, and use molds or parts to move to complete the rated mold for workpiece stamping processing

2. Progressive mold: also called continuous mold, the material belt always moves in one direction during the stamping process; A progressive mold is one in which the strip inside the mold moves in two or more directions after being cut off. The automatic feeding continuous mold is used to complete the feeding of the material belt inside the mold. In real life, in order to get the same workpiece, mass production is also required. Then, we need to use the mold. In order to achieve rapid and stable continuous production, continuous mold is generated.

3. Compound mold

4. Drawing mold

 

 

Our professional mold team

Our mold advantages and highlights

1. We can meet customers' needs for mass production

Production speed of continuous stamping mold (up to 200SPM times-800SPM times/minute

2. Product design process arrangement is relatively easy

During mold design, it is decomposed into precise and simple setting structures according to product requirements, and arranged in different stations to avoid the vulnerable parts of the mold station structure and increase its life, which can reach more than 500W strokes.

3. Economy

The production and processing of continuous stamping mold can save processing materials, control the mold step, and improve the material utilization rate. At the same time, it can reduce the management of operation, handling and other labor as well as the occupied area of the site, so it is economical.

4. Degree of work hardening in drawing process is moderated

When the drawing process is carried out in the continuous mold, the drawing rate can be increased and the number of drawing times can be increased, so as to ease the degree of work hardening of materials and avoid the need for annealing of semi-finished products during processing.

5. With operational security

The continuous stamping mold is an automatic stamping mold, which does not need manual operation during processing and has no possibility of hurting human body. When the feeder breaks down or other unexpected events occur, the punch can stop immediately to avoid damage to the punch.

6. For the connecting plate series, we integrate the process to develop mold tapping, which is efficient in production and saves manpower

7. The product is of high precision, from trimming and unfolding to blanking after bending and forming, it is all completed by one set of mold manufacturing

FAQ
1.Q: Are you trading company or manufacturer ?
   A: We are manufacturer and specializing in manufacturing good quality of MCCB.

2.Q: How long is your delivery time?
   A: Normally 5-10 days if there are goods in stock. Or it will take 15-20 days. For customized   items, the delivery time depends.

3.Q: What is your terms of payment ?
   A: 30% T/T in advance ,and the balance before shipment.
 
4.Q : Can you make customized products or packing?
   A: Yes.We can offer customized products and packing ways can be made according to customer's requirement.

5.Q: Can you offer mould making services?
A: We have made many mould for different customers for years.Wecan offer DMC Thermosetting Compressionmoulding,Thermoplastic injection moulding,Metal stamping moulding.

6.Q: How about the guarantee period?
A: It varies according the different kinds of product. We can negotiate it before place an order.

7.Q: What is your production capacity?
   A: We can produce 3000  sets per month.

8.Q: How about the scale of your factory?
   A: Our total area is 7000 square meter. We have 300staffs, .40 engineers.
9.Q: What tests do you have to confirm the quality of the arc chamber?
   A: We have a incoming inspection for the raw material and process inspection for the rivet and stamping. There is also final statistical audit which consisting the measurement of sizes, tensile test and coat examine.

10.Q: What are the countries you have exported to?
A: We have not worked directly with foreign customers before, we provide ODM and OEM services for brands in China and then they take our products and sell them to foreign customers, basically to Europe and the Middle East.
11,Q: Your products are really good, but we have seen the same circuit breakers on the market nearby and their prices are much cheaper than yours.
A: First of all, I would like to emphasise that the price is definitely proportional to the quality. If you are a buyer, you must know that the materials and treatment processes used in our products are better than those of our peers, and the quality is recognised in the same industry. Our factory has a thermosetting workshop, thermoplastic workshop, welding workshop, hardware stamping workshop and assembly workshop, and the rate of self-made parts is as high as 80%. We have also built a new factory in Wuhu to guarantee the supply of parts for us, so that the parameters and various technical indicators such as mechanical life, Icu, Ics, etc. are very stable, and the match between parts is very high, and the service life of the finished product is also very long, which is They can be used in high-end industrial areas and hospitals, where the quality of the circuit breakers is very high. We also have our own technology patents and a very professional R&D team of 30-40 engineers to respond to the various needs of our customers, the development cycle of new products only takes 30-40 days, in the process, unconditionally provide you with technical expenses, we can greatly reduce the cost of communication and research and development costs. if particularly urgent, I can apply to my superiors to set up a customer line for you, specifically for you to assemble MCCB.